KLR650 (1987-2007)
See Clymer Manuals M240 for 2008-2012 KLR650 models.
See Clymer Manuals M240 for 2008-2012 KLR650 models.
This Kawasaki Motorcycle Manual is 344 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Warning labels / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Break in / Engine oil and filter change / Fork oil change / Air filter / Cable lubrication / Drive chain cleaning and lubrication / Air filter housing draining / Muffler and spark arrestor cleaning / Balancer chain tensioner adjustment / Carburetor float chamber draining / Cooling system inspection / Drive chain adjustment / Throttle and clutch cable adjustment / Brake pedal adjustment / Idle speed and mixture adjustment / Engine timing check / Compression check / Spark plug plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts cam shafts camshaft shaft / Cam chain tensioner / Cylinder head / Valves / Cylinder / Piston / Piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine removal installation / Cam chain lower guide / Left crankcase crank case cover / Engine balancer / Crankcase crank case / Seal replacement / Crankshaft crank shaft / Specifications
CHAPTER SIX / CLUTCH / GEARSHIFT GEAR SHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Clutch / External gear shift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kick starter kickstarter / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Input shaft / Output shaft / Transmission inspection / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor carb / Cleaning inspection adjustment / Float / Fuel valve / Evaporative emissions control system / Air filter housing / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Resistance testing / Continuity testing / Alternator / Stator and pickup pick up coil / Rotor and starter clutch / Starter / Ignition system / Lighting system / Fan / Water temperature gauge and sending unit / Turn signal relay / Start button / Kill switch / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiator / Fan / Thermostat / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Speedometer drive unit / Front and rear wheel wheels / Hub hubs / Rim and spoke service / Drive chain / Sprocket / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering head and stem / Front forks / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Linkage / Swingarm / Specifications
CHAPTER FOURTEEN / BRAKES
Brake pad removal installation / Front and rear caliper / Master cylinder / Brake pedal / Brake fluid bleeding / Specifications
CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Radiator covers / Skid plate / Front fender / Fairing / Sub frame / Specifications
COLOR WIRING DIAGRAMS
Models covered:
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 KLR650 KLR 650
Dual Sport Dualsport
Clymer Manuals Kawasaki KLR650 Manual
Clymer Manuals Kawasaki KLR650 Online Manual
The manuals you've come to know and trust are now available for online viewing. Your Clymer Manuals Kawasaki KLR650 1987-2007 M474-3 QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Warning labels / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Break in / Engine oil and filter change / Fork oil change / Air filter / Cable lubrication / Drive chain cleaning and lubrication / Air filter housing draining / Muffler and spark arrestor cleaning / Balancer chain tensioner adjustment / Carburetor float chamber draining / Cooling system inspection / Drive chain adjustment / Throttle and clutch cable adjustment / Brake pedal adjustment / Idle speed and mixture adjustment / Engine timing check / Compression check / Spark plug plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts cam shafts camshaft shaft / Cam chain tensioner / Cylinder head / Valves / Cylinder / Piston / Piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine removal installation / Cam chain lower guide / Left crankcase crank case cover / Engine balancer / Crankcase crank case / Seal replacement / Crankshaft crank shaft / Specifications
CHAPTER SIX / CLUTCH / GEARSHIFT GEAR SHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Clutch / External gear shift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kick starter kickstarter / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Input shaft / Output shaft / Transmission inspection / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor carb / Cleaning inspection adjustment / Float / Fuel valve / Evaporative emissions control system / Air filter housing / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Resistance testing / Continuity testing / Alternator / Stator and pickup pick up coil / Rotor and starter clutch / Starter / Ignition system / Lighting system / Fan / Water temperature gauge and sending unit / Turn signal relay / Start button / Kill switch / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiator / Fan / Thermostat / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Speedometer drive unit / Front and rear wheel wheels / Hub hubs / Rim and spoke service / Drive chain / Sprocket / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering head and stem / Front forks / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Linkage / Swingarm / Specifications
CHAPTER FOURTEEN / BRAKES
Brake pad removal installation / Front and rear caliper / Master cylinder / Brake pedal / Brake fluid bleeding / Specifications
CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Radiator covers / Skid plate / Front fender / Fairing / Sub frame / Specifications
COLOR WIRING DIAGRAMS
Models covered:
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 KLR650 KLR 650
Dual Sport Dualsport
Clymer Manuals Kawasaki KLR650 Manual
Clymer Manuals Kawasaki KLR650 Online Manual
Klr 650 Owners Manual Pdf
Models Covered|Contents|Online Detail|Videos|Large Image
Klr 650 Service Manual Pdf
KLR650 (2008-2017)
See Clymer Manuals M474 for 1987-2007 KLR650 models.
See Clymer Manuals M474 for 1987-2007 KLR650 models.
This Kawasaki KLR650 Manual is 312 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Disc brake troubleshooting / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tune-up, service and maintenance intervals / Fuel and lubricants / Oil and filter change / Fork oil change / Control cable lubrication / Drive chain cleaning, lube and adjustment / Air filter cleaning and replacement / Air filter housing draining / Muffler cleaning / Balancer chain tensioner adjustment / Coolant level check / Coolant draining refill / Throttle play adjustment and inspection / Valve clearance / Engine tune-up / Spark plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine / Cam chain and lower guide / Left crankcase cover / Engine / Balancer / Crankcase / Seal replacement / Crankcase bearing replacement / Crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, GEARSHIFT MECHANISM AND LUBRICATION SYSTEM
Right crankcase cover / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Input shaft / Output shaft / Inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor cleaning and inspection / Float adjustment / Fuel valve / Evaporative emissions control system / Throttle and choke cable / Air filter housing / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Continuity testing / Battery / Charging system / Alternator cover / Stator / Rotor and starter clutch / Regulator rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan / Coolant temperature gauge and sender / Meter unit / Lighting system / Switches / Fuses / Specifications
CHAPTER TEN / COOLING STSTEM
Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump / Coolant reserve tank / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Speedometer drive unit / Front and rear hubs / Rim and spoke / Drive chain / Sprockets / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Left hand grip replacement / Balancer weights / Front fork / Fork service Steering stem and head / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Linkage / Swing arm / Shock adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Fluid / Front and rear brake pads Front and rear brake caliper / Front and rear master cylinder / Rear brake pedal / Brake system draining and bleeding / Brake disc / Specifications
CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Lower and lower fairing / Fender / Carrier / Subframe / Skid plate / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered:
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 Kawasaki KLR650 KLR 650
Dual Sport Dualsport
Clymer Manuals Kawasaki KLR650 Online Manual
Clymer Manuals Kawasaki KLR650 Manual
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Disc brake troubleshooting / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tune-up, service and maintenance intervals / Fuel and lubricants / Oil and filter change / Fork oil change / Control cable lubrication / Drive chain cleaning, lube and adjustment / Air filter cleaning and replacement / Air filter housing draining / Muffler cleaning / Balancer chain tensioner adjustment / Coolant level check / Coolant draining refill / Throttle play adjustment and inspection / Valve clearance / Engine tune-up / Spark plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine / Cam chain and lower guide / Left crankcase cover / Engine / Balancer / Crankcase / Seal replacement / Crankcase bearing replacement / Crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, GEARSHIFT MECHANISM AND LUBRICATION SYSTEM
Right crankcase cover / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Input shaft / Output shaft / Inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor cleaning and inspection / Float adjustment / Fuel valve / Evaporative emissions control system / Throttle and choke cable / Air filter housing / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Continuity testing / Battery / Charging system / Alternator cover / Stator / Rotor and starter clutch / Regulator rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan / Coolant temperature gauge and sender / Meter unit / Lighting system / Switches / Fuses / Specifications
CHAPTER TEN / COOLING STSTEM
Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump / Coolant reserve tank / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Speedometer drive unit / Front and rear hubs / Rim and spoke / Drive chain / Sprockets / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Left hand grip replacement / Balancer weights / Front fork / Fork service Steering stem and head / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Linkage / Swing arm / Shock adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Fluid / Front and rear brake pads Front and rear brake caliper / Front and rear master cylinder / Rear brake pedal / Brake system draining and bleeding / Brake disc / Specifications
CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Lower and lower fairing / Fender / Carrier / Subframe / Skid plate / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered:
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 Kawasaki KLR650 KLR 650
Dual Sport Dualsport
Clymer Manuals Kawasaki KLR650 Online Manual
Clymer Manuals Kawasaki KLR650 Manual
The manuals you've come to know and trust are now available for online viewing. Your Clymer Manuals Kawasaki KLR650 2008-2017 M240-2 online manual is viewable with a magazine reader and features the same content as the printed manual. The Clymer online manual is excellent for viewing on tablets such as the iPad. The perfect tool can now be used in a mobile environment.
Your one year subscription purchase is added to your MyClymer Toolbox and can be accessed wherever you have internet service with your account information.
Clymer manuals are copyright protected.
Your one year subscription purchase is added to your MyClymer Toolbox and can be accessed wherever you have internet service with your account information.
Clymer manuals are copyright protected.
2018 Klr 650 Service Manual
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2018 Klr 650 Clymer Manuals
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